Two sets CU channel roll forming machine | angle bead roll forming machine ship to Nepal

Two sets CU channel roll forming machine | angle bead roll forming machine ship to Nepal

Machine ship video

Machine Description

      1. Machine Structure:
        • The two-sets CU channel roll forming machine has a robust, heavy-duty steel frame that provides a stable foundation for the roll forming process.
        • The frame houses two separate sets of roll forming stations, allowing for the production of two distinct channel profiles simultaneously.
      2. Roll Forming Stations:
        • The machine is equipped with two sets of precision roll forming stations, each containing a carefully engineered set of roller dies.
        • As the metal coil or sheet material is fed through these stations, the rollers gradually shape and form the material into the desired CU channel profiles.
        • The roller dies can be customized to produce a variety of CU channel profiles, such as different sizes, depths, and flange widths.
      3. Feeding and Uncoiling:
        • An automated coil feeding and uncoiling system is integrated into the machine to ensure a continuous and consistent supply of raw material to both sets of roll forming stations.
        • This system includes features like coil cradles, pay-off stands, and advanced tension control mechanisms to maintain optimal material tension and alignment during the roll forming process.
      4. Cutting and Punching:
        • The machine is equipped with high-precision cutting and punching stations, often utilizing servo-driven shears or laser cutting technologies.
        • These stations can accurately trim the formed CU channels to the required length and create any necessary openings, perforations, or other features as per the product specifications.
      5. Quality Control:
        • The machine incorporates various quality control mechanisms, including dimensional measurement sensors, to monitor the dimensional accuracy and consistency of the produced CU channels.
        • These quality control systems help ensure that the final product meets the necessary standards and requirements.
      6. Material Handling:
        • Automated material handling systems, such as roller conveyors or transfer carts, are integrated into the machine to efficiently move the formed and cut CU channels to the next processing or packaging stages.
      7. Computerized Control:
        • The two-sets CU channel roll forming machine is operated through a sophisticated computerized control system that allows operators to program, monitor, and adjust various parameters of the roll forming process.
        • This includes settings like roller speeds, material feed rates, cutting lengths, and quality control thresholds for both sets of roll forming stations.
      8. Safety Features:
        • The machine is designed with comprehensive safety features, including emergency stop buttons, guarding systems, and sensors, to protect the operators and ensure safe operation.
      9. Maintenance and Servicing:
        • Regular maintenance, such as roller die inspections, lubrication, and replacement of wear components, is crucial to maintain the optimal performance and longevity of the two-sets CU channel roll forming machine.

      This two-sets CU channel roll forming machine is primarily used in the construction, manufacturing, and engineering industries to produce high-quality, durable CU channels that are widely used for various structural, framing, and support applications.

Machine Application

          1. Construction and Building Materials:
            • CU channels produced by this machine are commonly used as structural framing members, such as studs, tracks, and furring channels, in residential, commercial, and industrial construction projects.
            • The CU channels provide load-bearing support and can be used in wall, ceiling, and floor framing systems.
            • They are also utilized in the fabrication of suspended ceiling systems, drywall assemblies, and other building components.
          2. Electrical and Telecommunications:
            • CU channels are often used as cable trays and conduit support systems in electrical and telecommunications infrastructure.
            • The channels provide a secure and organized pathway for routing and managing electrical wiring, data cables, and other service lines.
            • They are commonly used in commercial, industrial, and institutional building projects.
          3. Automotive and Transportation:
            • CU channels find applications in the production of vehicle components, such as floor pans, cross members, and other structural elements in the automotive industry.
            • They are also used in the manufacturing of trailers, freight containers, and other transportation equipment that requires durable and lightweight framing.
          4. Machinery and Equipment:
            • CU channels are utilized in the fabrication of machinery frames, enclosures, and support structures for various industrial equipment and systems.
            • They provide a strong and versatile base for mounting and securing components, ensuring stability and rigidity.
          5. Furniture and Fixtures:
            • The CU channels produced by the two-sets roll forming machine can be used in the construction of commercial and institutional furniture, such as desks, shelving units, and display fixtures.
            • Their structural integrity and customizable profiles make them suitable for various furniture and fixture applications.
          6. Agricultural and Outdoor Applications:
            • CU channels are sometimes used in the construction of agricultural structures, such as greenhouses, storage sheds, and livestock enclosures, due to their durability and corrosion resistance.
            • Outdoor structures, like shades, canopies, and pergolas, may also incorporate CU channels as structural elements.

          The two-sets CU channel roll forming machine's ability to efficiently produce high-quality, customizable CU channel profiles makes it a valuable asset for a wide range of industries that require these versatile and essential structural components.

Machine other calling

      1. Roll Forming
        • Metal shaping
        • Precision roller dies
        • Customizable profiles
        • High-volume production
      2. CU Channel Profiles
        • C-shaped channels
        • U-shaped channels
        • Structural framing
        • Load-bearing applications
        • Versatile construction uses
      3. Dual-Station Design
        • Two independent roll forming sets
        • Simultaneous production of two profiles
        • Increased productivity and efficiency
      4. Machine Structure
        • Heavy-duty steel frame
        • Robust and stable foundation
        • Precision-engineered roller dies
      5. Feeding and Uncoiling
        • Automated coil feeding system
        • Tension control mechanisms
        • Consistent material supply
      6. Cutting and Punching
        • Servo-driven shears or laser cutting
        • Accurate trimming and feature creation
      7. Quality Control
        • Dimensional measurement sensors
        • Monitoring of product consistency
      8. Material Handling
        • Automated conveyors or transfer carts
        • Efficient movement of formed channels
      9. Computerized Control
        • Programmable parameters
        • Operator monitoring and adjustment
      10. Safety Features
        • Emergency stops
        • Guarding systems
        • Operator protection
      11. Maintenance and Servicing
        • Roller die inspections
        • Lubrication and wear component replacement
        • Ensuring optimal machine performance

Tianjin Ironstar Industry Co., ltd Company introduction:

Tianjin Ironstar Industry Co.,Ltd is one professional roll forming machine manufacturer

We provide good quality product, 24 hours online service, whole life after sale service

Products mainly include:

Trapezoidal steel roof / wall panel machine

Glazed tile roofing roll forming machine

C U channel, Angle bead, Omega and T bar machine

Shutter slat door, door frame roll forming machine

C&Z shape interchangeable machine

Cap ridge, water gutter roll forming machine

Cutting, bending, slitting, curving machine

Floor deck and other customized machine etc.

Any need, talk me no heistate.

We are also waiting for your best choice.


Post time: Jul-03-2024