Double layer roll forming machine | step tile roll forming machine|trapezoidal sheet forming machine ship to Romania

Double layer roll forming machine | step tile roll forming machine|trapezoidal sheet forming machine ship to Romania

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Machine Description

A double layer roll forming machine is a specialized type of roll forming equipment designed to produce two layers or panels simultaneously. This machine is primarily used in the manufacturing of various building materials, such as roofing, siding, and wall panels.

Here's a detailed description of a double layer roll forming machine:

  1. Dual Forming Stations:
    • The machine is equipped with two separate sets of forming rollers, which work in tandem to shape the two layers of material.
    • The rollers are precisely aligned to ensure the proper alignment and interlocking of the two panels.
  2. Coil Feeding System:
    • The machine features a coil feeding system that can handle two separate coils of material, one for each layer.
    • The coils are loaded and fed into the machine simultaneously, ensuring a continuous and synchronized production process.
  3. Adjustable Rollers:
    • The forming rollers can be adjusted to accommodate different material thicknesses and profiles, allowing for a wide range of product customization.
    • This flexibility enables the machine to produce a variety of double-layer building components, such as standing seam roofing, insulated wall panels, and more.
  4. Cutting and Trimming:
    • Integrated cutting and trimming systems ensure the final products are cut to the desired lengths and dimensions, providing a clean and consistent finish.
    • These systems can be programmed to automatically adjust the cutting lengths based on the product specifications.
  5. Automation and Control:
    • Many double layer roll forming machines feature advanced automation and control systems, allowing for precise control over the production process.
    • This includes features like electronic speed control, pre-programmed production cycles, and real-time monitoring of key parameters.
  6. Quality Assurance:
    • The machine is equipped with quality control mechanisms that monitor the thickness, shape, and dimensional accuracy of the produced panels.
    • This ensures a consistently high-quality output, meeting the requirements of the construction and building materials industries.
  7. High Productivity:
    • Double layer roll forming machines are designed for high-volume production, with operating speeds typically ranging from 10 to 30 meters per minute, depending on the model and complexity of the product.
  8. Applications:
    • These machines are commonly used in the production of roofing, siding, wall panels, and other double-layer building materials for commercial, industrial, and residential construction projects.

Machine Application

Double layer roll forming machines have a wide range of applications in the construction and building materials industries. Here are some of the key applications of these specialized machines:

  1. Roofing Systems:
    • The machine can produce standing seam metal roofing panels, which consist of two interlocking layers for improved strength and weather resistance.
    • It can also be used to manufacture various types of insulated metal roofing panels, combining the outer metal layer with an insulating core.
  2. Wall Panels:
    • Double layer roll forming machines can fabricate insulated wall panels, featuring an exterior metal layer and an interior insulation layer for thermal and acoustic performance.
    • These panels are commonly used in commercial, industrial, and residential construction projects.
  3. Siding Products:
    • The machine can create double-layer siding panels, combining an outer decorative layer with a structural backing layer for enhanced durability and installation ease.
    • This includes metal siding, as well as composite or engineered wood siding products.
  4. Architectural Profiles:
    • Double layer roll forming machines can produce complex architectural profiles, such as window and door frames, trim, and decorative elements, by simultaneously forming two interlocking layers.
    • This allows for the creation of more intricate and visually appealing building components.
  5. Structural Components:
    • In some cases, the machine can be used to fabricate double-layer structural elements, like load-bearing wall panels or roof trusses, by incorporating an inner structural layer and an outer finishing layer.
  6. Specialty Products:
    • The flexibility of double layer roll forming machines enables the production of various specialty products, such as insulated garage doors, shutters, and even custom-designed wall systems.

Machine other calling

    1. Machine Components
      • Dual Forming Stations
      • Coil Feeding System
      • Adjustable Rollers
      • Cutting and Trimming Systems
      • Automation and Control
      • Quality Assurance Mechanisms
    2. Materials
      • Galvanized Steel
      • Aluminum
      • Pre-Painted Steel
      • Insulation Materials (e.g., foam, mineral wool)
    3. Product Applications
      • Standing Seam Metal Roofing
      • Insulated Metal Roofing Panels
      • Insulated Wall Panels
      • Metal Siding
      • Composite Siding
      • Architectural Profiles (e.g., window/door frames, trim)
      • Structural Components (e.g., wall panels, roof trusses)
      • Specialty Products (e.g., insulated garage doors, shutters)
    4. Industry Sectors
      • Construction
      • Building Materials Manufacturing
      • Residential Construction
      • Commercial Construction
      • Industrial Construction
    5. Key Features and Benefits
      • Improved Structural Integrity
      • Enhanced Thermal and Acoustic Insulation
      • Increased Production Efficiency
      • Reduced Labor Costs
      • Customization Capabilities
      • High-Quality, Value-Added Products
    6. Technical Specifications
      • Production Speed (m/min)
      • Material Thickness Range
      • Coil Width Capacity
      • Dimensional Accuracy
      • Automation and Control Features

Tianjin Ironstar Industry Co., ltd Company introduction:

Tianjin Ironstar Industry Co.,Ltd is one professional roll forming machine manufacturer

We provide good quality product, 24 hours online service, whole life after sale service

Products mainly include:

Trapezoidal steel roof / wall panel machine

Glazed tile roofing roll forming machine

C U channel, Angle bead, Omega and T bar machine

Shutter slat door, door frame roll forming machine

C&Z shape interchangeable machine

Cap ridge, water gutter roll forming machine

Cutting, bending, slitting, curving machine

Floor deck and other customized machine etc.

Any need, talk me no heistate.

We are also waiting for your best choice.


Post time: Aug-23-2024