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Machine Description
A double layer roll forming machine is a specialized piece of equipment used in the manufacturing industry to produce two different profiles or layers of metal sheets simultaneously. It combines two individual roll forming units stacked one above the other, allowing for the simultaneous production of two different profiles or layers.
Here's a general description of the components and operation of a typical double layer roll forming machine:
- Material Entry: The machine has a material entry section where metal coils are loaded. These coils can be made of various materials such as steel, aluminum, or galvanized steel.
- Decoiler: The decoiler is responsible for holding and unwinding the metal coil, providing a continuous supply of material for the roll forming process. It ensures smooth and consistent feeding of the metal into the machine.
- Roll Forming Units: The double layer roll forming machine consists of two independent roll forming units stacked vertically. Each unit is equipped with a series of rollers that gradually shape the metal strip into the desired profile. The number and arrangement of the rollers depend on the specific profile being produced.
- Cutting System: After the metal strip passes through the roll forming units, a cutting system is employed to cut the formed profile into desired lengths. The cutting mechanism can be either a flying cutoff or a stationary shear, depending on the machine design.
- Profile Transmission and Stacking: Once the profiles are cut to length, they are transferred to a conveyor system or stacking device for collection and further processing. This can be an automated system that sorts and stacks the finished profiles for packaging or subsequent manufacturing steps.
- Control System: The double layer roll forming machine is controlled by a computerized control system. The operator can input the desired profile specifications, such as length, width, and number of layers, into the control panel. The system then adjusts the machine's settings and coordinates the operation of various components to produce the required profiles accurately.
Double layer roll forming machines are commonly used in the production of roofing sheets, wall cladding, and other similar applications where two different profiles or layers are required. The ability to produce two profiles simultaneously improves efficiency and reduces production time compared to using separate machines for each profile.
Machine Application
Double layer roll forming machines have a wide range of applications in various industries that require the production of two different profiles or layers simultaneously. Some common applications include:
- Roofing and Cladding: Double layer roll forming machines are extensively used in the production of roofing sheets and wall cladding. These machines can simultaneously produce two different profiles, such as corrugated or trapezoidal profiles, which are widely used in residential, commercial, and industrial buildings.
- Garage Doors: The manufacturing of garage doors often requires the production of two layers, such as an outer aesthetic layer and an inner insulation layer. Double layer roll forming machines can efficiently produce these profiles, allowing for the seamless integration of aesthetics and insulation properties.
- Partition Walls: In commercial and industrial construction, partition walls are often required to separate different areas within a building. Double layer roll forming machines can produce profiles for partition walls that incorporate sound insulation or fire resistance features.
- Automotive Industry: Double layer roll forming machines find applications in the automotive industry for producing components like car body panels, door frames, and roof rails. These machines enable the simultaneous production of different layers or profiles required for these components.
- Electrical Enclosures: Electrical enclosures, such as control cabinets, distribution boxes, and switchgear enclosures, often require the production of two layers with different functionalities. Double layer roll forming machines can efficiently produce these profiles, allowing for the integration of structural strength, weather resistance, and electrical insulation.
- Display Shelving: Double layer roll forming machines are used to manufacture display shelving units used in retail stores, supermarkets, and warehouses. These machines can produce multiple layers with different shapes and sizes to accommodate various products.
- HVAC Ducts: Heating, ventilation, and air conditioning (HVAC) ducts often require the production of two layers, such as an inner layer for airflow and an outer layer for insulation. Double layer roll forming machines can manufacture these profiles, ensuring proper airflow and thermal insulation properties.
Machine other calling
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- Multi-layer roll forming machine
- Dual layer roll forming machine
- Two-layer roll forming machine
- Twin roll forming machine
- Double profile roll forming machine
- Dual-profile roll forming machine
- Simultaneous roll forming machine
- Multi-profile roll forming machine
- Double deck roll forming machine
- Multi-layered profile roll forming machine
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Tianjin Ironstar Industry Co., ltd Company introduction:
Tianjin Ironstar Industry Co.,Ltd is one professional roll forming machine manufacturer
We provide good quality product, 24 hours online service, whole life after sale service
Products mainly include:
Trapezoidal steel roof / wall panel machine
Glazed tile roofing roll forming machine
C U channel, Angle bead, Omega and T bar machine
Shutter slat door, door frame roll forming machine
C&Z shape interchangeable machine
Cap ridge, water gutter roll forming machine
Cutting, bending, slitting, curving machine
Floor deck and other customized machine etc.
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We are also waiting for your best choice.
Post time: Apr-02-2024
