Machine ship video
Machine Description
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- Machine Structure:
- The 3 inch decking floor roll forming machine has a robust, heavy-duty frame made of thick, high-strength steel to withstand the high loads and stresses of the roll forming process.
- The frame houses the various roll forming stations, material feeding mechanisms, and cutting/punching equipment.
- Roll Forming Stations:
- The machine is equipped with a series of precision roll forming stations, each containing a set of carefully engineered roller dies.
- As the metal coil or sheet material is fed through these stations, the rollers gradually shape and form the material into the desired 3 inch decking floor profile.
- The roller dies can be customized to produce a variety of decking floor profiles, such as trapezoidal, corrugated, or cellular designs.
- Feeding and Uncoiling:
- An automated coil feeding and uncoiling system is integrated into the machine to ensure a continuous and consistent supply of raw material.
- This system includes features like coil cradles, pay-off stands, and advanced tension control mechanisms to maintain optimal material tension and alignment during the roll forming process.
- Cutting and Punching:
- The machine is equipped with high-precision cutting and punching stations, often utilizing servo-driven shears or laser cutting technologies.
- These stations can accurately trim the formed 3 inch decking floor panels to the required length and create any necessary openings, perforations, or other features as per the product specifications.
- Quality Control:
- The machine incorporates various quality control mechanisms, including dimensional measurement sensors, to monitor the dimensional accuracy and consistency of the produced 3 inch decking floor panels.
- These quality control systems help ensure that the final product meets the necessary standards and requirements.
- Material Handling:
- Automated material handling systems, such as roller conveyors or transfer carts, are integrated into the machine to efficiently move the formed and cut decking floor panels to the next processing or packaging stages.
- Computerized Control:
- The 3 inch decking floor roll forming machine is operated through a sophisticated computerized control system that allows operators to program, monitor, and adjust various parameters of the roll forming process.
- This includes settings like roller speeds, material feed rates, cutting lengths, and quality control thresholds.
- Safety Features:
- The machine is designed with comprehensive safety features, including emergency stop buttons, guarding systems, and sensors, to protect the operators and ensure safe operation.
- Maintenance and Servicing:
- Regular maintenance, such as roller die inspections, lubrication, and replacement of wear components, is crucial to maintain the optimal performance and longevity of the 3 inch decking floor roll forming machine.
This 3 inch decking floor roll forming machine is primarily used in the construction industry to produce high-quality, structural floor decking panels that are widely used in commercial, industrial, and multi-story residential buildings, often as part of composite floor systems or standalone steel deck flooring applications.
- Machine Structure:
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Machine Application
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- Composite Floor Systems:
- The roll-formed 3 inch decking floor panels are a critical component in the construction of composite floor systems, where the steel deck acts as the permanent formwork for a reinforced concrete slab.
- The composite action between the steel deck and the concrete slab provides enhanced structural integrity and load-bearing capacity for the floor system.
- Steel Deck Flooring:
- In some applications, the 3 inch decking floor panels can be used as the primary floor surface, without the need for a concrete topping.
- The steel deck provides a durable, fire-resistant, and economical flooring solution, often used in warehouses, manufacturing facilities, and other industrial buildings.
- Elevated Flooring:
- The 3 inch decking floor panels can be used to create elevated flooring systems, such as mezzanines, walkways, or platforms, within a building.
- The roll-formed steel deck provides a strong, stable, and versatile foundation for these elevated floor structures.
- Roof Decking:
- While primarily designed for floor applications, the 3 inch decking floor panels can also be used as roof decking in certain building types, providing a structural base for roofing materials.
- Load-Bearing Walls:
- In some specialized applications, the 3 inch decking floor panels can be used as load-bearing wall elements, leveraging their structural strength and rigidity.
- Diaphragm Shear Resistance:
- When properly designed and installed, the 3 inch decking floor panels can act as a diaphragm, providing resistance to lateral loads, such as wind or seismic forces, in the building's structural system.
- Ease of Installation:
- The roll-formed nature of the 3 inch decking floor panels allows for relatively quick and easy installation, as they can be easily transported, handled, and secured in place.
- Composite Floor Systems:
Machine other calling
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- Roll Forming
- Metal shaping
- Coil feeding
- Precision roller dies
- Customizable profiles
- High-volume production
- Structural Integrity
- Heavy-duty frame
- Sturdy steel construction
- Capable of supporting high loads
- Decking Floor Profile
- 3 inch depth
- Trapezoidal, corrugated, or cellular designs
- Customizable based on project requirements
- Automated Feeding and Cutting
- Coil uncoiling and tension control
- Precision cutting and punching
- Servo-driven shears or laser cutting
- Quality Control
- Dimensional measurement sensors
- Monitoring of product consistency and accuracy
- Material Handling
- Automated conveyors or transfer carts
- Efficient movement of formed panels
- Computerized Control
- Programmable parameters
- Operator monitoring and adjustment
- Safety Features
- Emergency stops
- Guarding systems
- Operator protection
- Maintenance and Servicing
- Regular roller die inspections
- Lubrication and wear component replacement
- Ensuring optimal machine performance
- Construction Applications
- Composite floor systems
- Steel deck flooring
- Elevated flooring
- Roof decking
- Load-bearing walls
- Diaphragm shear resistance
- Roll Forming
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Tianjin Ironstar Industry Co., ltd Company introduction:
Tianjin Ironstar Industry Co.,Ltd is one professional roll forming machine manufacturer
We provide good quality product, 24 hours online service, whole life after sale service
Products mainly include:
Trapezoidal steel roof / wall panel machine
Glazed tile roofing roll forming machine
C U channel, Angle bead, Omega and T bar machine
Shutter slat door, door frame roll forming machine
C&Z shape interchangeable machine
Cap ridge, water gutter roll forming machine
Cutting, bending, slitting, curving machine
Floor deck and other customized machine etc.
Any need, talk me no heistate.
We are also waiting for your best choice.
Post time: Jun-17-2024